Hydroforming For Advanced Manufacturing

Hydroforming uses a pressurised fluid to form component shapes. The process allows the manufacture of lighter, more complex shapes with increased strength at lower cost compared to more traditional techniques such as stamping, forging, casting or welding. As a result hydroformed components are increasingly being used in the aerospace, automotive and other industries. This authoritative book reviews the principles, applications and optimisation of this important process. After an introduction, the first part of the book reviews the principles of hydroforming, from equipment and materials to forming processes, design and modelling. The second part of the book reviews the range of hydroforming techniques, the shaping of particular components and the application of hydroforming in aerospace and automotive engineering. With its distinguished editor and team of contributors, Hydroforming for advanced manufacturing is a valuable reference for all those developing and applying this important process. Reviews the principles of hydroforming Explores the range of hydroforming techniques Highlights the application of hydroforming in aerospace and automotive engineering

Hydroforming uses a pressurised fluid to form component shapes. The process allows the manufacture of lighter, more complex shapes with increased strength at lower cost compared to more traditional techniques such as stamping, forging, casting or welding. As a result hydroformed components are increasingly being used in the aerospace, automotive and other industries. This authoritative book reviews the principles, applications and optimisation of this important process. After an introduction, the first part of the book reviews the principles of hydroforming, from equipment and materials to forming processes, design and modelling. The second part of the book reviews the range of hydroforming techniques, the shaping of particular components and the application of hydroforming in aerospace and automotive engineering. With its distinguished editor and team of contributors, Hydroforming for advanced manufacturing will be a valuable reference for all those developing and applying this important process.

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well. Synthesizes the latest research in the mechanics of modern metal forming processes Suggests theoretical models and numerical codes to predict mechanical responses Covers mechanics of shot peening, pultrusion, hydroforming, magnetic pulse forming Considers applicability of different materials and processes for optimum performance

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

This book presents selected, peer-reviewed proceedings of the International Conference on Advanced Mechanical Engineering, Automation and Sustainable Development 2021 (AMAS2021), held in the city of Ha Long, Vietnam, from November 4 to 7, 2021. AMAS2021 is a special meeting of the International Conference on Material, Machines and Methods for Sustainable Development (MMMS), with a strong focus on automation and fostering an overall approach to assist policy makers, industries, and researchers at various levels to position local technological development toward sustainable development. The contributions published in this book stem from a wide spectrum of research, ranging from micro- and nanomaterial design and processing, to special applications in mechanical technology, environmental protection, green development, and climate change mitigation. A large group of contributions selected for these proceedings also focus on modeling and manufacturing of ecomaterials.

The work contains the results of the Sixth International Conference on Advanced Manufacturing Systems and Technology – AMST’02, which was held in Udine in June 2002. It presents up-to-date information on the latest developments – research results and experience – in the field of machining of conventional and advanced materials, machine tools and flexible manufacturing systems, forming, nonconventional processes, robotics, measurement and control, quality, design and ecodesign, rapid prototyping, rapid tooling and manufacturing, materials and mechanics.

The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends.

Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties. Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles. With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance Explores the manufacturing process for light alloys including metal forming processes for automotive applications

Volume is indexed by Thomson Reuters CPCI-S (WoS). This special issue of Advanced Materials Research contains a selection of high-quality research papers presented at the 14th International Conference on Advances in Materials and Processing Technologies (AMPT) held in Istanbul, Turkey, on July 13-16th, 2011. The papers are related mainly to materials and processing technologies, and the aim of the book is to provide a basis for the identification of new research and development needs in the fields of advanced engineering materials and manufacturing technologies.

A comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique. The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact. Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting lines Gives complete information on automotive production costing as well as the supplier selection process Covers systems from the operational perspective, describing the aggregate and master production planning Details technical aspects of flexible automotive manufacturing lines Methodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elements Features topic-related questions with answers on a companion website

Manufacturing a product is not difficult, the difficulty consists in manufacturing a product of high quality, at a low cost and rapidly. Drastic technological advances are changing global markets very rapidly. In such conditions the ability to compete successfully must be based on innovative ideas and new products which has to be of high quality yet low in price. One way to achieve these objecti ves would be through massive investments in research of computer based technology and by applying the approaches presented in this book. The First International Conference on Advanced Manufacturing Systems and Technology AMST87 was held in Opatija (Croatia) in October 1987. The Second International Conference on Advanced Manufacturing Systems and Technology AMSV90 was held in Trento (Italy) in lune 1990. The Third, Fourth, Fifth and Sixth Conferences on Advanced Manufacturing Systems and Technology were all held in Udine (Italy) as follows: AMST93 in April 1993, AMST96 in September 1996, AMST99 in June 1999 and AMST02 in June 2002.

Manufacturing industries strive to improve the quality and reliability of their products, while simultaneously reducing production costs. To do this, modernized work tools must be produced; this will enable a reduction in the duration of the product development cycle, optimization of product development procedures, and ultimately improvement in the productivity of design and manufacturing phases. Numerical simulations of forming processes are used to this end, and in this book various methods and models for forming processes (including stamping, hydroforming and additive manufacturing) are presented. The theoretical and numerical advances of these processes involving large deformation mechanics on the basis of large transformations are explored, in addition to the various techniques for optimization and calculation of reliability. The advances and techniques within this book will be of interest to professional engineers in the automotive, aerospace, defence and other industries, as well as graduates and undergraduates in these fields.

This book (The AUN/SEED-Net Joint Regional Conference in Transportation, Energy, and Mechanical Manufacturing Engineering) gathers selected papers submitted to the 14th Regional Conference in Energy Engineering and the 13th Regional Conference in Mechanical Manufacturing Engineering in the fields related to intelligent equipment, automotive engineering, mechanical systems and sustainable manufacturing, renewable energy, heat and mass transfer. Under the theme of “Integration and Innovation for Sustainable Development,” This book consists of papers in the aforementioned fields presented by researchers and scientists from universities, research institutes, and industry showcasing their latest findings and discussions with an emphasis on innovations and developments in embracing the new norm, resulting from the COVID-19 pandemic.

Aluminium (Al) is a metal of great importance because of its excellent corrosion resistance, high electrical and thermal conductivity, good reflectivity, and very good recycling characteristics. The properties of heat-treatable Al-alloys can be further enhanced by the inclusion of a reinforcing phase that increases the mechanical properties of the overall composite. This book is a comprehensive guide on the different types of aluminum alloys and the new advances that have been made in developing and manufacturing aluminum alloys and composites. This text provides a comprehensive overview of the processing, formability, and chemical composition of aluminum alloys and composites. Part One is focused on evaluating the types and properties of advanced aluminum alloys and composites, while Part Two explores characterization. The advantage of this book is that it provides a detailed review of major advances that have occurred in the development and application of aluminum alloys and composites while outlining a development strategy for these materials.

The Fifth International Conference on Advanced Manufacturing Systems and Technology – AMST ’99 – aims at presenting up-to-date information on the latest developments research results and industrial experience in the field of machining of conventional and advanced materials, high speed machining, forming, modeling, nonconventional machining processes, new tool materials and tool systems, rapid prototyping, life cycle of products and quality assurance, thus providing an international forum for a beneficial exchange of ideas, and furthering a favourable cooperation between research and industry.

Comprehensive Materials Processing provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

This book provides a systematic and comprehensive illustration of principle, process and equipment regarding novel hydroforming technology for tube, sheet and shell structures. More than 100 industrial cases were used to aid the discussions enabling a vivid and thorough understanding to be delivered to readers. Readers with different professional levels cannot only get a preliminary while systematic overview to know hydroforming but also obtain practical guides for process designs.

This book is the first work dedicated to the Bees Algorithm. Following a gentle introduction to the main ideas underpinning the algorithm, the book presents recent results and developments relating to the algorithm and its application to optimisation problems in production and manufacturing. With the advent of the Fourth Industrial Revolution, production and manufacturing processes and systems have become more complex. To obtain the best performance from them requires efficient and effective optimisation techniques that do not depend on the availability of process or system models. Such models are usually either not obtainable or mathematically intractable due to the high degrees of nonlinearities and uncertainties in the processes and systems to be represented. The Bees Algorithm is a powerful swarm-based intelligent optimisation metaheuristic inspired by the foraging behaviour of honeybees. The algorithm is conceptually elegant and extremely easy to apply. All it needs to solve an optimisation problem is a means to evaluate the quality of potential solutions. This book demonstrates the simplicity, effectiveness and versatility of the algorithm and encourages its further adoption by engineers and researchers across the world to realise smart and sustainable manufacturing and production in the age of Industry 4.0 and beyond.

This book gathers the latest advances, innovations, and applications in the field of mechanical engineering, as presented by leading international researchers and engineers at the 2020 International Conference on Mechanical Engineering and Materials (ICMEM), held in Beijing, China on October 16-17, 2020. ICMEM covers all aspects of mechanical engineering and material sciences, such as computer-aided design, virtual design and design visualization, intelligent design, usability design, automobile structure, human-machine interface design, manufacturing engineering, aerospace engineering, automation and robotics, micro-machining, MEMS/ NEMS, composite materials, biomaterials, smart materials, superconducting materials, materials properties and applications, materials manufacturing, nanotechnology, nano-materials and nano-composites, etc. The contributions, which were selected by means of a rigorous international peer-review process, highlight numerous exciting ideas that will spur novel research directions and foster multidisciplinary collaborations.